How To: Jeep 60mm TB Mod for neon "uploaded pic's"

APN · Post by **APN** » Mon Jul 16, 2007 10:06 am

A drill press or dremel would probably work.

purplehayz · Post by **purplehayz** » Thu Aug 02, 2007 12:10 am

I like the idea and am going to look in to it. I spent hours boaring out my stock TB to 58mm and got some sheet aluminium and cut a new butterfly. I might like your way better.

99dohcneon · Post by **99dohcneon** » Thu Aug 02, 2007 11:05 am

neonboy96 wrote:what did you use to make the holes biger i picked one of these jeep tb from the pull a part today for 5.00 i got the only one thay had i came home and took a old stock tb and the jeep tb to make my 60mm for my neon its just i need to make the holes biger

Dremel porting. It was pretty easy I got a marker and marked what need to be ground off. Took maybe half a hour. I did a little more after the pic. I can feel the POWA

pHrEaK · Post by **pHrEaK** » Thu Nov 29, 2007 9:50 pm

2.4tneon wrote: -next is the hardest part you have to modify your neons throttle thing. (lol dont know what else to call it) you have to take an 1/8th inch off of this plastic spacer. here is a pic of an unmodified one next to a modified one

Lets just say that "someone" cut this a little more then what they
should have...

. Would it really matter, because wont the
butterfly keep the throttle rod thing in place?

2.4tneon · Post by **2.4tneon** » Tue Dec 11, 2007 11:45 pm

pHrEaK wrote:
2.4tneon wrote: -next is the hardest part you have to modify your neons throttle thing. (lol dont know what else to call it) you have to take an 1/8th inch off of this plastic spacer. here is a pic of an unmodified one next to a modified one

Lets just say that "someone" cut this a little more then what they
should have... . Would it really matter, because wont the
butterfly keep the throttle rod thing in place?

yes it really does matter. cause the 60 mm butterfly wont fit on your neon rod. you have to file the inside of the rod where the butterfly goes like this

and when you do that the butterfly wont sit in the center of the TB thats why you have to cut that plastic an 1/8th inch.

pHrEaK · Post by **pHrEaK** » Sat Dec 22, 2007 4:39 pm

^^uhh, i think there might have been some miscommunication, because i finally finished the tb and everything seems to work fine. I haven't installed it yet cause i still need to auger out the bolt holes, but all the complicated stuff is done.

mopar_power · Post by **mopar_power** » Tue Mar 11, 2008 1:08 am

if you take a jeep throttle body and neon and just swap everything between the 2 and drill out the holes will it work ??? sorry if it sounds kinda dumb..

mopar_power · Post by **mopar_power** » Tue Mar 11, 2008 1:43 pm

i got my jeep throttle body today and im not quite sure what to do its not very clear to me,

pHrEaK · Post by **pHrEaK** » Tue Mar 11, 2008 11:23 pm

Might i suggest re-reading the how-to

mopar_power · Post by **mopar_power** » Wed Mar 12, 2008 3:27 pm

i did and finally figured it out lol its all done and ready to bolt up juts waiting on a neon tps

mopar_power · Post by **mopar_power** » Wed Mar 12, 2008 11:55 pm

good question where do you mount the bracket for the throttle cable and what do you do with the vacum line running to the neon throttle body

SPARKZ · Post by **SPARKZ** » Wed Apr 09, 2008 5:47 am

What if you wanted to make a custom intake couldnt you put any throotle body on there *edit* then the sensors wont match.. ok what about just boring the hell out of your stock throttle body to the thinest you can get it anyonr try that ??? and what the hell is a throttle thingy???? i see the pic its just not clear what im looking at to be cutt

2.4tneon · Post by **2.4tneon** » Wed Apr 09, 2008 10:37 pm

this is a pic of a stock manual TB..

this is the jeep 60mm TB modded for a manual..

and this is the difference between the stock TB's butterfly and the jeeps.. you cant bore your stock TB out that big.

ill take 100 with the sensors. let me know if anyones interested i have 2 left. thank you

rdhzrd62902 · Post by **rdhzrd62902** » Sat Apr 12, 2008 5:42 pm

did you just cut the spring for the manual return spring?? thats my only problem LOL

TnemmoCoN · Post by **TnemmoCoN** » Sun Apr 13, 2008 12:37 am

do you have a picture of the 60mm installed on your neon? im just wondering what it actually looks like on a neon. thanx

-Jon

1GN.ORG

How To: Jeep 60mm TB Mod for neon "uploaded pic's"

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